ROBOTIC BOTTLE PALLETIZERS

Maximize Your Employees with Robotic Bottle Palletizers

It’s already challenging to find and retain workers. Make the most of your employees by installing robotic bottle palletizers. These machines handle repetitive and potentially dangerous tasks with ease, improving your line efficiency and reducing product waste.

RMH Systems has specialized in helping companies work more safely and efficiently for more than 80 years. Our custom industrial robots makes it easy for you to automate and grow, regardless of business size or complexity.

Our robotics company provides all the engineering, implementation and aftermarket service, saving you the hassle of coordinating with multiple vendors. This makes partnering with us as efficient and seamless as the systems we’ll customize for you. Get started by requesting your consultation today.

8 Benefits of Installing Robotic Bottle Palletizers

Robotic bottle palletizers easily handle heavy loads of plastic and glass bottles, jugs and a wide variety of other containers. They quickly and securely stack bottles onto pallets without crushing, breaking or otherwise damaging them. By adding bottle and beverage palletizers to your warehouse, you’ll enjoy a competitive advantage on fulfillment since you’ll be able to transport liquid products much more quickly.

They’re a big step up from semiautomatic or automatic palletizing equipment, which require employees to run them. Learn more about how robotic palletizers can benefit your company.

Improved safety.

Palletizing robots can palletize more than 300 pounds, and handle finished loads of more than 4,000 pounds. This can reduce lifting-related injuries, which account for a third of workplace-related injuries.

Bottle palletizer machines can also decrease repetitive motion injuries, including shoulder or lower back pain. Lower back pain is one of the most expensive workplace injuries. It’s the number one cause of disability and accounts for nearly 20% of all worker compensation claims, according to FMP Global. Nearly 500,000 claims are filed annually with an average compensation of $24,000.

Every year in America, lower back pain costs companies 264 million workdays and workers at least $50 billion in healthcare costs. That figure balloons to more than $100 billion when you factor in lost wages and reduced productivity.

If your business produces or handles chemicals, robotic bottle palletizers can add an extra layer of safety. They protect employees and the environment by reducing the risk that accompanies handling potentially toxic substances.

Robotic programming ensures high quality every time, while reducing waste and damage to products. Bottles are placed consistently each time, limiting jarring, shifting and shaking. With fully automated palletizing equipment, you also won’t have to worry whether stack patterns were done right.

Consumers want more items faster than ever before. With e-commerce expecting to make a record $893 billion in 2022, don’t get left behind. Robotic glass bottle palletizers, plastic bottle palletizers and beverage palletizers can work 24/7 and aren’t impacted by pandemic shutdowns. If your lines allow it, you can keep them running around the clock to meet seasonal peaks or higher consumer expectations. This will help you increase production while keeping labor and operating costs under control.

Robotic palletizing can reduce recruitment costs and labor rates, which can range from $15/hourly or $60,000/annually or more for just one employee. In some instances, robotic bottle palletizer machines can pay for themselves in just a couple of years. They can handle monotonous jobs, improving retention and reducing costs for turnover and training.

Nearly one-fourth of the manufacturing workforce is 55 or older, according to the U.S. Census Bureau. As these baby boomers retire in coming years, factories will be even more desperate for employees. More than 2.4 million jobs will need workers between now and 2028, according to the Manufacturing Institute. But those jobs might go unfulfilled as skill sets change, younger workers seek other careers and companies have difficulty finding qualified workers. You’ll be ready for fewer workers on the floor when you install robotic bottle palletizers.

Robotic bottle palletizers don’t need much maintenance. You can expect to schedule service every one to three years, depending on the environment you use yours in. More support may be needed for systems used in dirty, wet or refrigerated areas. As your single-source integration partner, RMH handles all your maintenance and support needs.

Because automation is so consistent, you’ll be able to reduce errors and damage to products. You’ll be rewarded with improved stack integrity and better customer satisfaction.

Your company has unique needs. Our engineers at RMH Systems can design and integrate custom robotic palletizing systems that meet those needs.

Industries Where Robotic Bottle Palletizers Are Used

Agriculture
Chemicals
Recycling
Food and Beverage
  • Cheese and dairy
  • Cold storage
  • General production and distribution
  • Primary meat and poultry
Medical
  • Chemical pharmaceuticals
  • Life sciences
  • Medical equipment and precision mechanics
Manufacturing and Distribution Centers
  • Consumer goods
  • E-commerce
  • Electrical and electronics
  • Textiles and clothing
Materials
  • Ceramic mineral products
  • Composite
  • Construction material, including concrete, brick and pavers
  • Glass
  • Metal products
  • Paper and printing
  • Rubber and plastics
  • Wood

This is just a sample of the industries where our bottle palletizing robots are used. Don’t see yours listed?

Contact us for more information >

Applications and Configurations for Robotic Bottle Palletizers

A warehouse worker checks bottles on a liquid fill line.

Robotic bottle palletizers work with a wide range of applications and configurations, including as glass bottle palletizers and plastic bottle palletizers. Ask our engineers about designing a custom solution for your company.

Capabilities of Robotic Bottle Palletizers

  • Gently handles glass and plastic bottles and jugs without breaking or crushing them.
  • Completes up to 20 cycles per minute in most common applications.
  • Integrates with bottle capping machines and induction sealers.
  • Has vision and scanning capabilities for barcodes and other identifying marks.
  • Other capabilities include upstream vision, product labeling, sortation, scales and automatic stretch wrapping.

Robotic palletizer machines are highly customizable. Ask our engineers about creating a system that meets your unique needs.

Robotic Bottle Palletizer Project Capabilities

RMH is a single-source robotics integration partner for top manufacturers, producers and companies. Learn more about the robotic bottle palletizing projects we’ve done across the country.

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Major Food and Beverage Companies

Multiple liquid and dry fill plants across North America

Projects

Environment: Hot and dusty | Cool, damp and wet | Temperature controlled

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Major Ag Chemical Producers

Sites in Iowa, Georgia, Missouri and Nebraska

Projects

Environment: Hot and cold | Dusty

Let’s talk about your project.

Experts in System Integration

RMH Systems creates solutions that make it even easier for you to automate and grow.

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FANUC America Authorized

Our team includes robotics, software, mechanical and electrical engineers. Let us be your FANUC America Authorized Systems Integrators.

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Turnkey Supplier

As a turnkey supplier, we provide all the hardware, software and integration engineering you need. We’re here when you need us for local service and software support.

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Conveniently Located

We’re conveniently located in the Midwest and work with companies across the country. Our repeat customers include Fortune 50 manufacturing, food, distribution and pharma companies.

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Broad Expertise

From system design to robotic controls, end-of-arm tooling and human machine interface programming, our experienced team handles your project in-house. This includes implementation, training and aftermarket service.

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Solutions Oriented

As a leading distributor, we have access to many product lines in each of our areas. We can design a custom solution that fits your needs and provide simulations to show functionality and system flow.

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Right Size

We’re just the right size to take on large projects without the bureaucracy.

LET’S TALK ABOUT ROBOTICS AUTOMATION

We’ve completed projects of varying sizes across the country. No job is too big or too small for us. Ready to learn more about maximizing your ROI? Speak with one of our engineers today! We’ll help you design a solution that solves problems and meets your goals.